Featured recently on StarTrek.com was a guest poster, Eric Hall, who detailed the process he went through to create his elaborate Borg costume. He’s apparently won numerous costume contests with his, and thousands in prizes. You can easily see why – this costume is crazy detail-oriented.

I love that he “thought like a Borg” and used found items from thrift shops, surplus stores, and yard sales, and just keeps adding to it. For instance, the left arm includes a large tube from a leaf blower, and a toy robot claw — the claw even opens and closes. He also added a small push-button motor from a toy so he makes a motorized sound when he walks.

I can imagine the stares he draws at cons – I know I’d give him a clear berth!

What’s the most elaborate costume you’ve seen at a con?

• DIY Borg costume guest post on StarTrek.com
• More Star Trek crafts on GeekCrafts
• More cosplay crafts on GeekCrafts